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Friday, January 13, 2017

CO2 total flooding system




  System requirements:

¥      CO2 and SOLAS (Reg 5)
o   Isolated from engine room & cargo space.
o   1.5 times heavier than air. Smothers the fire.
o   Stored in cylinder about 55 bars. Expands to about 450 times its volume. (0.56m3/Kg)
o   30% of gross volume of biggest cargo space
o   40% of gross volume of machinery space
o   50% of the gas discharged within 1 min
o   85% of the gas discharged within 2 mins
o   Machinery sector valve with alarm
o   Activated from locally or remote station outside the engine room
o   Safeguard against unauthorized access
¥      Requirements of CO2 bottle
o   Stamped pressure (52 bar)
o   Bursting disc (177-193 bar) @ 63OC
o   Recharging if 5% of content is lost
o   Hydraulically tested 228 bar
o   If bottle>10 years, internal & external inspection
o   Stored at < 55 degC
o   Level tested – radioactive level indication
o    
¨   Inspection:
¥      Entry requirement:
o   Consider as enclosed space
o   Follow the procedure of enclosed space entry.               
o   Risk assessment to be carried out.
o   Testing of atmosphere should be considered
o   Arrangement of ventilation, adequate lighting & satisfactory exhaust fan operation

¥      Weekly:
o   Cabinet door & key position
o   General cleanliness & lighting
o   Satisfactory of exhaust fan operation
o   CO2 alarm & stopping function of ventilation & pumps.
o   E/R flaps working condition.






¥      Monthly:
o   Pull wire
o   Sketches
o   Pullys to be checked for corrosion & greased
o   Co2 manifold  relief valve to be checked
o   Master v/v operating condition to be checked locally with precaution
o   Installation check monthly to ensure no leakage

¥      For cable operating system, wires and accessories checked every 3 months

¥      Annually:
o   CO2 line and nozzle to be blow through with compressed air
o   All control valves to be inspected

¥      Quantity of CO2 in the cylinder should be checked once every 4 years (25% yearly, or 50% biennially)-every bottle must be check once every 4 years
¥      Internally inspected every 5 years
¥      CO2 bottles to be hydraulically tested 20 years after date of installation and every 5 years thereafter

¨   Limitations:
o   If > 10 – 12 mins : ineffective
o   Total evacuation – time wasted if crew injured
o   Heavy bottles – recharge, maintenance facilities
o   “One – off” no reserve
o   Leakage
o   Accidental release
o   No protection to personnel
o   Little cooling effect
o   Highly asphyxiating
o   Static electricity.

¨   Operation of CO2 flooding system:
¥      Steps to be taken before operation:
o   Should be employed if the master is fully convinced that the situation is out of control
o   All personnel to be evacuated from the machinery space, head count to carried out.
o   All remote (quick closing) closing valves to be closed such as  HO service to M/E, DO & HO from sett tank to purifier, DO service to generators.
o   All openings such as entrances skylight, funnel flaps to be closed.
o   Stop all ventilation fans from remote position.
o   All fuel, Lo pumps to be stopped from remote position.
o   Upon opening the control box, activates the CO2 alarm warning all personnel that CO2 is going to be released.







¨   Reoccupation in E/R after releasing CO2 total flooding system
¥      Observation before re – entry:
o   24 hours by ABS
o   Ensure that the fire in the compartment is fully extinguished and could be ascertained by:
ü  No steaming water vaporized in boundary cooling.
ü  No blistering of paints along the bulkhead & temperature is < 100OC (feeling the bulkhead)
ü  By feeling the bulkhead or hearing any hissing sound of fire
ü  By checking the bulkhead temperature by laser thermometer.

¥      Re – Entry:
o   Upon satisfactory from the observation company checklist “Re – Entry after CO2 flooding” should be filled up.
o   Two person (min) ready with firemen’s outfit with SCBA set & life line with pressurized hose.
o   One responsible person should be stand by at the entrance and establish communication and co-ordination.
o   Radio communication should be provided if possible.
o   Confirm the permission from master to entry.
o   Entry to be made from possible lowest position (if possible use exit door).
o   Enter the E/R side by side and extinguish small fire if present.
o   Upon confirmation of no fire “re – occupation procedure to be commenced.
o   Record all the timings.
o   Engine compartment should be well ventilated before any damage inspection.

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